Recycled PP/PE Deck Board Extrusion Line

Product Overview

The Recycled PP/PE Deck Board Extrusion Line from Polynk, exclusively available through OmegaPack, is engineered to convert waste plastic into durable, usable composite boards. Capable of processing a wide range of recycled plastics—including HDPE, LDPE, PP, PET, and PPR—this extrusion line helps manufacturers reduce environmental impact while maintaining high productivity.

Designed for direct extrusion from crushed material, this system is a cost-effective, sustainable solution for creating deck boards and multi-use panels.

Applications

The recycled composite boards produced by this line are suitable for various lightweight structural and decorative uses:

• Modular decking

• Outdoor furniture planks

• Flowerpot panels and box bases

• Fenders and bumpers

• Landscaping components

• General-purpose composite boards

Material Compatibility

The system can process the following waste and recycled materials:

• HDPE (High-Density Polyethylene)

• LDPE (Low-Density Polyethylene)

• PP (Polypropylene)

• PET (Polyethylene Terephthalate)

• PPR (Polypropylene Random Copolymer)

Crushed material from industrial or consumer sources can be directly extruded, eliminating the need for re-pelletizing.

System Components

The standard extrusion line includes:

• Feeding System for Crushed Material

• Parallel Twin-Screw Extruder

• Mold for Deck Boards or Panels

• Cooling and Calibration Unit

• Haul-Off Unit

• Cutter

• Automatic Stacker

This streamlined setup supports high throughput and reliable extrusion performance with minimal manual handling.

Key Advantages

• Utilizes low-cost, widely available recycled materials

• Produces strong, lightweight boards suitable for outdoor use

• High-output system with stable processing performance

• Supports sustainable, low-waste manufacturing workflows

• Eliminates need for intermediate pelletizing phase

• Flexible mold configurations for multiple board sizes and shapes