ABS, HIPS,PMMA Refrigerator Plate, Sanitaryware Plate Extrusion Line
Product Overview
OmegaPack, in partnership with Polynk (a JWELL Group subsidiary), offers an advanced sheet extrusion solution tailored for the production of single and multi-layer plastic sheets using materials such as ABS, HIPS, and PMMA. This extrusion line is purpose-built to serve demanding industries like refrigeration, bathroom sanitaryware, advertising, and interior design—where material consistency, surface gloss, and dimensional stability are critical.
Engineered for medium to high-output manufacturing environments, this line combines the mechanical expertise of JWELL with OmegaPack’s regional support network across Pakistan and the GCC. The extrusion process is highly controlled and automated, ensuring reliable sheet quality with minimal waste. The equipment is compatible with various die configurations and includes integrated melt pumps, precise T-die systems, advanced temperature regulation, and energy-efficient motors.
Whether you are producing refrigerator liners for leading appliance brands or bathtub panels for residential projects, this machine delivers consistent results over long production cycles.
Materials Supported
ABS (Acrylonitrile Butadiene Styrene) – Known for toughness, chemical resistance, and thermoformability
HIPS (High-Impact Polystyrene) – Lightweight and cost-effective for interior panels
PMMA (Acrylic) – Offers optical clarity, UV resistance, and a glossy finish
Co-extruded Sheets – Supports layered or laminated configurations for decorative or structural applications
Applications
Appliance Industry: Inner liners, door panels, and structural sheets for refrigerators, freezers, and air conditioners
Sanitaryware & Bathroom Panels: Bathtubs, shower panels, and waterproof decorative wall cladding
Advertising & Display Boards: HIPS or PMMA sheets for signage, POS displays, and branded panels
Interior & Architectural Design: Colored or laminated panels for false ceilings, wall cladding, and modular interiors
Automotive & Industrial Use: Low-weight, impact-resistant panels used in dashboards and interior trims
Key Benefits and Features
Feature | Description |
Precision Screw & Barrel Design | Optimized for excellent plasticizing, homogeneous melt, and low material degradation—especially critical for sanitaryware and glossy applications. |
Multi-Layer Co-Extrusion Capability | Enables the production of dual or triple-layer sheets, such as PMMA/ABS, which combine surface aesthetics with base strength. |
Stable Temperature Control | Multi-zone heating, advanced sensors, and closed-loop feedback systems to minimize shrinkage and ensure uniform sheet thickness. |
High-Performance Calendar Roller Unit | Chrome-plated rollers with servo-driven pressure control to achieve excellent flatness and gloss level. |
Modular Machine Layout | Easy adaptation for different product widths, thickness ranges (from 0.8 mm to 8 mm), and automation levels. |
Integrated Automation (Siemens / Schneider) | PLC-based centralized control for speed, temperature, and line synchronization, with HMI touchscreen interface. |
Process steps
Specifications
Specification | JW120/70/60-2200 | JW120/60/45-1800 | JW160/60-2200 |
Material | ABS, PMMA | ABS, PS, HIPS | ABS, PS, HIPS |
Extruder specification | Ø120/38,70/35,60/35 | Ø120/38,60/35,45/35 | Ø160/38,60/35 |
Co-extrusion layer | A/B/C/B/A | A/B/C | A/B,A/B/A |
Products width | 2200mm | 1800mm | 2200mm |
Products thickness | 2-8mm | 1-6mm | 1-6mm |
Capacity (Max.) | 600Kg/h | 550Kg/h | 1200Kg/h |