Silicon Core Pipe Extrusion Line
Product Overview
The Silicon Core Pipe Extrusion Line, offered by OmegaPack, blends an HDPE outer substrate with an internal silica gel solid lubricant core, delivering extremely low friction coefficient for cable blowing operations. These silicon-core tubes, often in duct sets of 3, 4, or 8 micro-ducts, support high-speed unwinding, outer casing consolidation, synchronous traction, cutting, and recoiling under computer control. The pipe’s inner layer bonds permanently to the HDPE wall, is corrosion-resistant, and simplifies trench-free cable deployment in railways, highways, and telecom infrastructure. The clean internal wall supports cable blowing up to 1,000–2,000 m per run.
Applications
Designed for:
Optical fiber and electrical cable protection pipelines
Trenchless and direct-burial deployment in communication networks (highway, railway, urban)
Micro-duct cable systems with nested multiple-core configurations
Infrastructure installations requiring friction-reduced, flush inner surfaces and integrated outer casing
Key Benefits and Features
Feature | Description |
Solid Silica-Lubricant Core | Seamless inner layer with ultra-low friction suitable for repeated cable blowing without wear or delamination |
Simultaneous Multi-core Extrusion | Line supports 3 / 4 / 8 ducts in a single outer tube for compact installations |
Continuous CAD Traction & Coiling | Computer-controlled winding, cut-off, and traction enhance production speed and consistency |
Corrosion- and UV-resistant HDPE | Outer substrate delivers strength, toughness, and environmental durability |
Consistent Inner Wall Lubricity | Silica gel core maintains low friction over full service life (>20 years), unaffected by water or flushing |
Efficient Construction & Cost Savings | Pipes eliminate need for separate casing or sub-pipes; simplifies cable installation reduces labor and infrastructure costs |
Certified & High Automation Line | CE, ISO, TUV certified; high automation reduces operator needs and maximizes uptime |
Process steps
Specifications
Type | Pipe spec(mm) | Extruder | Max.capacity(kg/h) | Total power(kw) |
JWSG*60/38 | ||||
JWGXPE-63 | 20-63 | 220 | no | |
JWSG*45/25 |